[1]范 飞,王小磊,韩欣洲,等.基于单片机控制的电动载人载物绞车智能减速报警装置的研制[J].工业仪表与自动化装置,2026,(02):44-47.[doi:10.19950/j.cnki.CN61-1121/TH.2026.02.009]
　FAN Fei,WANG Xiaolei,HAN Xinzhou,et al.Design and development of intelligent deceleration alarm device for electric winch based on micro controller[J].Industrial Instrumentation & Automation,2026,(02):44-47.[doi:10.19950/j.cnki.CN61-1121/TH.2026.02.009]
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基于单片机控制的电动载人载物绞车智能减速报警装置的研制()

《工业仪表与自动化装置》[ISSN:1000-0682/CN:61-1121/TH]

卷:
期数:
2026年02期
页码:
44-47
栏目:
出版日期:
2026-04-15

文章信息/Info

Title:
Design and development of intelligent deceleration alarm device for electric winch based on micro controller
文章编号:
1000-0682（2026）02-0044-04
作者:
范 飞; 王小磊; 韩欣洲; 顾 旺; 刘贤荣
中国石油集团川庆钻探工程有限公司长庆钻井总公司,陕西 西安 710021
Author(s):
FAN Fei; WANG Xiaolei; HAN Xinzhou; GU Wang; LIU Xianrong
Changqing Drilling Company,Ccdc,Cnpc，Shaanxi Xi’an 710021,China
关键词:
电动绞车; 预设高度; 减速报警 ; 单片机
Keywords:
Electric winch;  preset height;  deceleration alarm;  single-chip microcomputer.
分类号:
TE928
DOI:
10.19950/j.cnki.CN61-1121/TH.2026.02.009
文献标志码:
A
摘要:
电动载人载物绞车对比气动绞车，其在提升能力、提升速度、能耗比、噪声以及安全性能等方面均有较大的优势，尤其是载人载物一体的功能给钻井现场带来很大的便利，目前广泛应用于钻井现场，进行接甩钻具等载物吊装作业以及井架内高空载人作业。但是电动绞车能耗制动特性会造成手柄回零后有一定的减速距离，电动绞车运行在高位时人员不便于观察旋转吊钩位置，不能提前减速，会造成吊钩擦挂二层台猴台等事故隐患。为解决上述问题，笔者研制出一种智能减速报警装置，该装置利用双向霍尔检测计数技术检测滚筒转动圈数，实现对吊钩运行高度的检测。当吊物上升至预设的减速高度时，系统会自动降低电机转速，并触发声光报警提醒操作人员注意防碰。现场实验结果表明，该装置具有测量精度高、响应速度快、高度可以预设、速度可以调节等优点，具有广泛的应用前景。
Abstract:
Compared with the pneumatic winch, the electric winch has a significant advantage in lifting capacity, lifting speed, energy consumption ratio,, and safety performance, especially the function of carrying people and goods together brings great convenience to the drilling site. At present, it is widely used in drilling sites for cargo lifting operations as connecting and throwing drilling tools and for manned operations at high altitude inside the derrick. However, the energy consumption braking characteristics of the electric winch will cause a certaineleration distance after the handle returns to zero, and it is inconvenient for the personnel to observe the position of the rotating lifting hook when the electric winch is running at a high position It cannot be decelerated in advance, which will cause accidents such as the lifting hook rubbing against the second-floor platform and the monkey platform. In order to solve the above, the author has developed an intelligent deceleration alarm device. This device uses a bidirectional Hall detection and counting technology to detect the number of revolutions of the drum, so as realize the detection of the running height of the lifting hook. When the lifted object rises to the preset deceleration height, the system will automatically reduce the motor speed and trigger an and optical alarm to remind the operator to pay attention to collision prevention. The field experimental results show that the device has the advantages of high measurement accuracy, fast response speed, preset, and adjustable speed, and has broad application prospects.

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备注/Memo

备注/Memo:
收稿日期：2025-09-29第一作者：范飞（1990—），男，陕西蓝田人，本科，机械高级工程师，主要从事钻井装备技术工作。
更新日期/Last Update: 1900-01-01