TH.2025.03.003]
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预制轨枕全自动码模系统开发()

《工业仪表与自动化装置》[ISSN:1000-0682/CN:61-1121/TH]

Title:: Development of fully automatic palletizing system for prefabricated Rail Sleepers

作者:: 张雷1; 2; 李欣2; 张震2; 贾英新2; 李永伟3; 1.河北省智能测控技术创新中心，河北石家庄，050000； 2.河北省机电一体化中试基地有限公司，河北石家庄 050000;3. 浙江赛勒新能源材料有限公司，浙江金华 321000

Author(s):: ZHANG Lei1; 2; LI Xin2; ZHANG Zhen2; JIA Yingxin2; （1.Hebei Intelligent Measurement and Control Technology Innovation Center, Hebei Shijiazhuang 050000, China; 2.Hebei Mechatronics Intermediate Pilot Base Co., Ltd., Hebei Shijiazhuang 050222, China; 3.Zhejiang Saile New Energy Materials Co., Ltd., Zhejiang jinhua 321000, China）

Keywords:: sleeper mold; Intelligent palletizing; automatic control algorithm; human-computer interaction

摘要:: 针对轨枕的半地下坑式养护工艺中模具的存取过程自动化程度低，安全隐患大的弊端，基于传感器技术、伺服驱动技术和运动控制技术设计了一套轨枕模具全自动码放系统。该系统由两台码模机智能交互，可实现多个养护窑并联作业，与轨枕输送系统和蒸养系统通信协作，实时获取工位和窑位状态，综合决策窑位、工序优先级别，自由动态规划运动路线，完成模具的精准快速定位和全自动存取。全自动码模系统的部署和测试表明，模具的平均存取时间减少了37.5%，班组人员由原来3人降为1人，并大大减少了工人的劳动强度，为企业提高了效率并节约了成本。

Abstract:: To address the low level of automation and significant safety risks in the mold storage and retrieval process of the semi-underground pit maintenance technology for sleepers, an automatic palletizing system was designed based on sensor technology, servo drive technology, and motion control technology. This system employs intelligent interaction between two mold palletizing machines, enabling parallel operation of multiple Curing-kiln, communicates and collaborates with the sleeper conveying system and steam curing system, obtain real-time status of work station and kiln positions, comprehensively decides the priority of kiln positions and process, freely and dynamically plans motion routes, and achieves precise and rapid positioning and fully automatic storage and retrieval of molds. The implementation and testing of the fully automatic palletizing system demonstrated that the average mold storage and retrieval time was reduced by 37.5%, the work team size decreased from 3 to 1 people, and workers’ labor intensity was significantly reduced. This system improved efficiency and reduced costs for the enterprise.

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备注/Memo:: 收稿日期：2024-10-22基金项目：河北省科学院科技计划项目（20802）；石家庄市中试熟化平台项目—数智化装备制造中试熟化平台（234790134A）第一作者：张雷（1987—），高级工程师，学士，主要从事自动控制方面的研究。E-mail：zhangleij1987@126.com通信作者：贾英新（1978—），正高级工程师，学士，机电一体化方向。E-mail:13673215725@126.com

更新日期/Last Update: 1900-01-01