|本期目录/Table of Contents|

[1]陈 庆,张彦宇*,黎 丹.基于PLC控制的光学玻璃精密模压试验装置的研究[J].工业仪表与自动化装置,2023,(02):8-12+33.[doi:10.19950/j.cnki.cn61-1121/th.2023.02.002]
　CHENG Qin,ZHANG Yan-yu *,LI Dan.Research on precision molding test device of optical glass based on PLC control[J].Industrial Instrumentation & Automation,2023,(02):8-12+33.[doi:10.19950/j.cnki.cn61-1121/th.2023.02.002]
点击复制

基于PLC控制的光学玻璃精密模压试验装置的研究

《工业仪表与自动化装置》[ISSN:1000-0682/CN:61-1121/TH]

卷:
期数:
2023年02期
页码:
8-12+33
栏目:
出版日期:
2023-04-15

文章信息/Info

Title:
Research on precision molding test device of optical glass based on PLC control
文章编号:
1000-0682（2023）02-0008-05
作者:
陈 庆1; 2 ; 张彦宇3*; 黎 丹2
1.华东师范大学软件工程学院,上海 200241；
2.湖南铁道职业技术学院轨道交通智能制造学院,湖南 株洲 412001；
3.湖南石油化工职业技术学院党政办公室，湖南 岳阳 414011
Author(s):
CHENG Qin1; 2 ; ZHANG Yan-yu 3*; LI Dan2
1.East China Normal University,Software Engineering Institute. Shanghai 200241,China;
2. Hunan Railway Professional Technology College, Rail Transit Intelligent Manufacturing College. Hunan Zhuzhou 412001 ,China;
3. Hunan petrochemical vocational and technical college, Administrative office of the Party committee. Hunan Yueyang 414001,China
关键词:
PLC控制; 伺服电机; 精密模压装置; 光学玻璃; 模压动力; 非球面光学玻璃透镜
Keywords:
PLC control;  Servo motor;  Precision molding device;  Optical glass;  Molding power;  Aspheric optical glass lens
分类号:
TH128
DOI:
10.19950/j.cnki.cn61-1121/th.2023.02.002
文献标志码:
A
摘要:
针对市面上购买的模压设备主要面向生产线且价格昂贵、获得试验数据较少等问题。设计了一种精密的模压装置，该装置利用伺服电机与丝杠一体化模块提供模压动力，能够实时的监控模压过程中的参数。对模压装置的结构和工作原理、硬件参数及软件实现进行了描述，并成功研制了样机。最后对样机进行了性能测试，试验结果表明,模压装置的技术方案可以满足对光学玻璃模压过程进行监控，具有操作简单、实用等特点。该装置的设计为光学元件的精密模压关键技术的研究创造了条件。
Abstract:
According to the fact that the molding setup bought from company is mainly used for production in the factory which have some shortcoming such as expensive, less data etc. A precision molding test device was designed, which can monitor and control molding parameters and the power is provided by servo motor and screw integration module.The structure and working principle of the device, operating parameters and software working flow were introduced in the paper. The device was made and the experiments were carried out finally. The test results show that the technical solution can meet the requirements, which have the advantages such as simple operation, practicality etc. The design of device created the conditions for research of the key technology of precision molding of the optical elements.

参考文献/References:

[1]勾志勇，王江，王楚,等.非球面光学设计技术综述[J].激光杂志，2006,27（3）：1-2.

[2]尹韶辉，朱科军，余剑武，等.小口径非球面玻璃透镜模压成形[J].机械工程学报，2012,48（15）：182-192.
[3]尹韶辉，大森整，林伟民，等.一种光学材料高效超精密加工方法[J].中国机械工程，2008,19（21）：2540-2543.
[4]GARDON R, Narayanaswamy O S. Calculation of residual stresses in glass [J] . Journal of the American Ceramic Society, 1970，53：380-385.
[5]KOBAYASHI H, TAKAHASHI H, HILI Y. Temperature dependence of the viscosity through the glass transition in metaphosphate glasses and polystyrene[J]. Materials Science and Engineering,2006,442:263-267.
[6]ANANTHASAYANAM Balajee. Computational Modeling of Precision Molding of Aspheric Glass Optics[D]. Clemson University, 2008.
[7]A T Z , A J Y , B J M , et al. Investigation on the viscoelasticity of optical glass in ultraprecision lens molding process[J]. Journal of Materials Processing Technology, 2009, 209( 9):4484-4489.
[8]JAIN A.Experimental study and numericaI analysis of compression molding process for manufacturing precision aspherical gIass lenses[D].The Ohio State University，2006.
[9]智淑亚,吴洪兵.数控进给伺服系统摩擦补偿控制仿真[J].沈阳工业大学学报,2019,41(04):361-365.
[10]王小权.光学玻璃精密模压设备总体设计及加热系统研制[D].深圳：深圳大学,2017.
[11]何国良.光学玻璃精密模压成型设备结构设计[D].深圳：深圳大学,2017.
[12]尹韶辉,陈逢军,龚胜,等.小口径非球面光学玻璃透镜模具超精密数控复合机床的研发与应用[J].世界制造技术与装备市场,2016(04):24-29.
[13]曾凯,陈宏堃,沈剑云,等.用金刚石磨头数控加工轴对称非球面光学玻璃透镜[J].金刚石与磨料磨具工程,2019,39(04):103-109.
[14]刘文秀,郭伟.PLC配料称重系统的模糊自适应控制[J].沈阳工业大学学报,2018,40(06):676-681.

相似文献/References:

[1]李俊秀,韩育民.基于PLC变频调速节能控制系统的设计[J].工业仪表与自动化装置,2014,(05):33.
　LI Junxiu.Design of control system of frequency control of motor speed & energy saving based on PLC[J].Industrial Instrumentation & Automation,2014,(02):33.
[2]童克波,张婧瑜.基于MCGS监控的双恒压无塔供水系统设计[J].工业仪表与自动化装置,2015,(05):74.
　Tong Kebo,ZHang Jingyu.Design of double constant monitoring of MCGS no tower water supply system based on[J].Industrial Instrumentation & Automation,2015,(02):74.
[3]蔡建刚,卢世忠.基于MCGS聚丙烯装置催化剂搅拌器控制系统的设计与实现[J].工业仪表与自动化装置,2015,(01):21.
　CAI Jiangang,LU Shizhong.Design and realization of controlling system based on MCGS in polypropylene catalyst agitator[J].Industrial Instrumentation & Automation,2015,(02):21.
[4]崔传发a,b,文书明a,等.基于PLC的磨矿分级水量和浓度自动控制系统的设计[J].工业仪表与自动化装置,2016,(03):97.
　CUI Chuanfaa,b,WEN Shuminga,et al.Design of water yield and concentration of the grinding classification automatic control system based on PLC[J].Industrial Instrumentation & Automation,2016,(02):97.
[5]米国际.FMS系统的伸缩换向机械手的PLC控制[J].工业仪表与自动化装置,2017,(01):51.
　MI Guoji.The PLC Control of Telescopic Reversing Robot in FMS system[J].Industrial Instrumentation & Automation,2017,(02):51.
[6]韩小东,韩 冰.基于PLC和全气动机械手的分拣系统设计[J].工业仪表与自动化装置,2017,(01):75.
　HAN Xiaodong,HAN Bing.The design of sorting system based on PLC and all-pneumatic manipulator[J].Industrial Instrumentation & Automation,2017,(02):75.
[7]尚 燕,虎恩典,赵 阳,等.活性炭混捏成型系统设计[J].工业仪表与自动化装置,2017,(01):91.
　SHANG Yan,HU Endian,ZHAO Yang,et al.Design of the Activated Carbon Kneading Molding System[J].Industrial Instrumentation & Automation,2017,(02):91.
[8]童克波.基于模糊PID和现场总线的多电动机同步控制应用[J].工业仪表与自动化装置,2017,(02):90.
　TONG Kebo.Application of multi motor synchronous control based on fuzzy PID and field bus[J].Industrial Instrumentation & Automation,2017,(02):90.
[9]张睿平,张吉月,左海涛,等.提拉法生长晶体的超低速控制技术研究[J].工业仪表与自动化装置,2018,(06):43.[doi:1000-0682（2018）06-0000-00]
　ZHANG Ruiping,ZHANG Jiyue,ZUO Haitao,et al.Research on ultra-low speed control technology of laser crystal pulling device[J].Industrial Instrumentation & Automation,2018,(02):43.[doi:1000-0682（2018）06-0000-00]
[10]范恩随,武奇生,李艳波.机轮转速模拟系统的设计与实现[J].工业仪表与自动化装置,2018,(06):66.[doi:1000-0682（2018）06-0000-00]
　FAN Ensui,WU Qisheng,LI Yanbo.Design and implementation of wheel speed simulation system[J].Industrial Instrumentation & Automation,2018,(02):66.[doi:1000-0682（2018）06-0000-00]

备注/Memo

备注/Memo:
收稿日期：2022-10-14
基金项目：湖南省自然科学基金项目（2022JJ60008）
第一作者：
陈庆（1980—），男，湖南株洲人，硕士，副教授，主要研究方向：自动化控制、自动化装置等。
通信作者：
张彦宇（1980—），男，汉族，硕士，副教授，主要研究方向：电子技术、自动化控制。
更新日期/Last Update: 1900-01-01