[1]张黎辉,张 璐,张俊乐,等.带运动补偿的直线导轨工作台定位系统设计[J].工业仪表与自动化装置,2025,(03):110-114.[doi:10.19950/j.cnki.CN61-1121/TH.2025.03.021]
 ZHANG Lihui,ZHANG Lu,ZHANG Junle,et al.Design of a positioning system for a linear guide worktable with motion compensation[J].Industrial Instrumentation & Automation,2025,(03):110-114.[doi:10.19950/j.cnki.CN61-1121/TH.2025.03.021]
点击复制

带运动补偿的直线导轨工作台定位系统设计()

《工业仪表与自动化装置》[ISSN:1000-0682/CN:61-1121/TH]

卷:
期数:
2025年03期
页码:
110-114
栏目:
出版日期:
2025-06-15

文章信息/Info

Title:
Design of a positioning system for a linear guide worktable with motion compensation
文章编号:
1000-0682(2025)03-0110-05
作者:
张黎辉 张 璐 张俊乐 汤元会 何浩源
陕西省计量科学研究院,陕西 西安 710065
Author(s):
ZHANG Lihui ZHANG Lu ZHANG Junle TANG Yuanhui HE Haoyuan
Shaanxi Institute of Metrology Science, Shaanxi Xi’an 710065, China
关键词:
直线导轨工作台伺服控制运动补偿LabWindows/CVI
Keywords:
linear guide worktable servo control motion compensation LabWindows/CVI
分类号:
TP273
DOI:
10.19950/j.cnki.CN61-1121/TH.2025.03.021
文献标志码:
A
摘要:
针对自动化测试领域中,直线导轨工作台沿轴线方向高精度定位程控问题,设计了一种带运动补偿的直线导轨工作台定位软硬件系统。该系统执行机构采用高精度直线滚珠导轨、编码器、伺服电机和伺服驱动器,利用激光干涉仪作为反馈测量网络,基于LabWindows/CVI软件平台进行了软件开发并实现了运动补偿算法。经实验验证分析,该系统定位偏差可达±0.05 mm,重复定位精度0.02 mm,满足设计指标要求,为自动化测试领域提供一种可靠解决方案,可推广至机械加工、电子制造、自动化生产等领域。
Abstract:
In the field of automated testing, for the problem of high-precision positioning program control along the axial direction of the linear guide table, a positioning software and hardware system for linear guide table with motion compensation is designed. The actuator of this system adopts high-precision linear ball guide, encoder, servo motor and servo driver. Using laser interferometer as the feedback measurement network, software development is carried out based on the LabWindows/CVI software platform and the motion compensation algorithm is implemented. Through experimental verification and analysis, the positioning deviation of this system can reach ±0.05 mm, and the repeated positioning accuracy is 0.02 mm, which meets the design index requirements. It provides a reliable solution for the field of automated testing and can be extended to fields such as machining, electronic manufacturing, and automated production.

参考文献/References:

[1] 周书兴,薛家祥.滚动直线导轨设计研究(英文)[J].机床与液压,2019,47(12):151-156.

[2] 王骁鹏,赵新泽,许翔,等.直线运动滚动导轨副混合润滑研究[J].振动与冲击, 2020,39(09): 260-266.
[3] Azhar S .The Study on Relationship between Structures and Properties of Linear Guide Pair[D].南京:南京理工大学,2017.
[4] 赵义鹏,梁医,冯虎田,等.滚动直线导轨副磨损特性和磨损机理试验研究[J].材料导报, 2018, 32(06): 915-923.
[5] 杨明,曹佳,徐殿国.基于输入整形技术的交流伺服系统抖动抑制[J].电工技术学报,2018,33(21):4979-4986.
[6] Yang S ,Lin K .Automatic Control Loop Tuning for Permanent-Magnet AC Servo Motor Drives.[J].IEEE Trans. Industrial Electronics,2016,63(3):1499-1506.
[7] 羡一民.激光干涉仪的应用——激光干涉仪技术综述之五[J].工具技术, 2015,49(02): 79-85.
[8] 段伟飞,王海文,张江学.激光干涉仪在测量数控机床位置精度上的应用[C].陕西省机械工程学会2014年论文汇编.陕西省机械研究院;2022: 3.
[9] 徐艳萍.数控机床导轨位置误差激光干涉仪测量及分析[J].现代工业经济和信息化,2024, 14(12).
[10] 王云霞,葛双超,李杰等.基于LabWindows/CVI的高效高精度专用测试设备设计[J].工业仪表与自动化装置, 2024,(06):50-55+80.
[11] LI B, FAN X, CHEN J, et al. Software design of high precision filling test system based on LabWindows/CVI[J]. Journal of Physics: Conference Series, 2020, 1518(1): 012074.
[12] ZHAO X, YAN T, HE W, et al. Component design of word report generation based on LabWindows/CVI[J]. Journal of Physics: Conference Series,2021, 1884(1): 012009.
[13] 张庆华,梁英奇,刘薇.基于激光干涉仪的轮径测量器检具测量装置[J].上海计量测试, 2024, 51(04):53-57.
[14] GB/T 17421.2-2023/ISO 230-2:2014 机床检验通则 第2部分:数控轴线的定位精度和重复定位精度的确定[S].北京:中国标准出版社,2023.
[15] 喻精辉.精密机床导轨定位及重复定位精度的关键影响因素研究[D].重庆:重庆大学,2023.
[16] 喻精辉,张朋海.导轨系统重复定位精度关键影响因素研究[J].组合机床与自动化加工技术,2023,(08):36-41.
[17] 周书兴,薛家祥.滚动直线导轨设计研究(英文)[J].机床与液压,2019,47(12):151-156.

相似文献/References:

[1]邝 平,李 军,雷 阳,等.高精度稳定平台伺服系统的自抗扰控制[J].工业仪表与自动化装置,2016,(01):14.
 KUANG Ping,LI Jun,LEI Yang,et al.Active disturbance rejection control of high precision stabilized platform servo control system[J].Industrial Instrumentation & Automation,2016,(03):14.
[2]魏晓晴,周世忠,陶里,等.飞控传感器综合检测系统的研制[J].工业仪表与自动化装置,2017,(01):126.
 WeiXiaoqing,Zhou Shizhong,Tao Li,et al.Development of A Comprehensive Test System for Flight Control Sensors[J].Industrial Instrumentation & Automation,2017,(03):126.
[3]马学成.机床上下料设备控制系统设计及应用[J].工业仪表与自动化装置,2019,(03):81.[doi:1000-0682(2019)03-0000-00]
 MA Xuecheng.Design and application of control system for machine tool[J].Industrial Instrumentation & Automation,2019,(03):81.[doi:1000-0682(2019)03-0000-00]
[4]范书伟,高宏力,曹 奥.基于PLC的掘进机主轴承缩比试验台控制系统设计[J].工业仪表与自动化装置,2025,(01):8.[doi:10.19950/j.cnki.CN61-1121/TH.2025.01.002]
 FAN Shuwei,GAO Hongli,CAO Ao.Design of control system for the scaling experimental platform of tunnelling machine bearing based on PLC system[J].Industrial Instrumentation & Automation,2025,(03):8.[doi:10.19950/j.cnki.CN61-1121/TH.2025.01.002]

备注/Memo

备注/Memo:
收稿日期:2025-03-13基金项目:陕西省科学技术厅科技计划专项(2024GX-YBXM-552)第一作者:张黎辉(1987—),男,陕西汉中人,硕士研究生,工程师,主要从事电磁计量测试方向的研究。E-mail: 123846265@qq.com
更新日期/Last Update: 1900-01-01