[1]余师辉,范 黎,包建东,等.基于PLC与机器视觉的智能码垛控制系统[J].工业仪表与自动化装置,2025,(06):9-14.[doi:10.19950/j.cnki.CN61-1121/TH.2025.06.002]
　YU Shihui,FAN Li,BAO Jiandong,et al.Intelligent palletizing control system based on PLC and machine vision[J].Industrial Instrumentation & Automation,2025,(06):9-14.[doi:10.19950/j.cnki.CN61-1121/TH.2025.06.002]
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基于PLC与机器视觉的智能码垛控制系统()

《工业仪表与自动化装置》[ISSN:1000-0682/CN:61-1121/TH]

卷:
期数:
2025年06期
页码:
9-14
栏目:
出版日期:
2025-12-15

文章信息/Info

Title:
Intelligent palletizing control system based on PLC and machine vision
文章编号:
1000-0682（2025）06-0009-06
作者:
余师辉1; 范 黎2; 包建东1; 涂远程1
1.南京理工大学 自动化学院，江苏 南京 210094; 2.苏州安可苏健康科技有限公司，江苏 常熟 215500
Author(s):
YU Shihui1;  FAN Li2;  BAO Jiandong 1;  TU Yuancheng 1
(1.School of Automation, Nanjing University of Science and Technology,Jiangsu Nanjing 210094, China;2.Suzhou Ankesu Health Technology Co., Ltd., Jiangsu Changshu 215500, China)
关键词:
码垛; 高频焊管; 视觉检测; PLC; 控制系统; 机械手
Keywords:
palletizing;  high-frequency welded pipes;  visual inspection;  PLC;  control systems;  manipulator
分类号:
TP23
DOI:
10.19950/j.cnki.CN61-1121/TH.2025.06.002
文献标志码:
A
摘要:
针对高频焊管人工码垛存在的效率低、成本高及安全隐患问题，该文设计并实现了一套基于PLC与机器视觉协同控制的管型材智能码垛系统。系统采用工业相机实时采集图像，结合纹理分析算法识别焊管表面焊缝裂纹；依托西门子S7-1200PLC进行核心逻辑控制，驱动配备了自适应电磁夹具的六轴机械手，实现对不规则钢管的稳定抓取与精准码垛；并设计了可调节式码垛架以适应不同规格管材的分层存放。实验验证表明：系统不良品识别准确率达98.2%，单管码垛周期15秒；相比传统人工方式，单班次生产效率提升约80%，人工成本降低60%以上。该系统为焊管制造业的智能化升级及大型管材高效自动化码垛提供了实践性解决方案。
Abstract:
In order to solve the problems of low efficiency, high cost and potential safety hazards in manual palletizing of high-frequency welded pipes, this paper designs and implements a set of intelligent palletizing system for pipe profiles based on collaborative control of PLC and machine vision. The system uses industrial cameras to collect images in real time, combined with texture analysis algorithms to identify weld cracks on the surface of welded pipes. Relying on Siemens S7-1200PLC for core logic control, it drives a six-axis manipulator equipped with adaptive electromagnetic fixtures to achieve stable grasping and accurate palletizing of irregular steel pipes. And the adjustable palletizing frame is designed to adapt to the layered storage of pipes of different specifications. Experimental verification shows that the accuracy of the system is 98.2%, the single-pipe palletizing cycle is 15 seconds, and the single-shift production efficiency is increased by about 80% and the labor cost is reduced by more than 60% compared with the traditional manual method. The system provides a practical solution for the intelligent upgrading of the welded pipe manufacturing industry and the efficient automatic palletizing of large pipes.

参考文献/References:

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备注/Memo

备注/Memo:
收稿日期：2025-06-27第一作者：余师辉(2001 — )，男，汉族，江西南昌人，硕士研究 生，控制工程，研究方向为智能制造。
更新日期/Last Update: 1900-01-01